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    How to Insure a Part Built Campervan Conversion

    Converting a van? Standard insurance won't cover a work-in-progress. Learn how to secure part-built campervan insurance, protect your tools, and use Agreed Value.

    Converting a van? Standard insurance won't cover a work-in-progress. Learn how to secure part-built campervan insurance, protect your tools, and use Agreed Value.

    5 min read
    Published 6 May 2026Updated 15 Jun 2026

    Key Takeaways

    • Standard commercial van insurance often excludes vehicles undergoing conversion, potentially voiding your cover the moment you start work.
    • "Conversion in Progress" policies protect the base vehicle, fitted components, and sometimes tools and materials during the build phase.
    • Insurers typically provide a 90-to-180-day window to complete the build before requiring a re-evaluation or transition to a full campervan policy.
    • Agreed Value cover is essential to protect your "sweat equity" and the cost of high-end components like pop-tops or lithium power systems.
    • Detailed evidence, including dated photos and VAT receipts, is mandatory for successful claims and valuation updates during the build.

    The May 2026 bank holidays are the peak time for DIY campervan builders to make progress. Whether you are insulating a Volkswagen Transporter or fitting bespoke cabinets into a Ford Transit, your vehicle is in a vulnerable state. It is no longer just a panel van, but it isn’t yet a finished camper. Most owners do not realise that their standard commercial van insurance might be void the moment they start cutting holes for windows or fitting gas hobs. Securing specialist "part-built" cover is essential for protecting your investment.

    RoamWorthy’s editorial standards emphasise legal and financial security. Our verification process ensures we only recommend insurance strategies that align with specialist UK providers and Financial Conduct Authority (FCA) regulations.

    The Problem with Standard Van Insurance

    If you insure your base vehicle as a "Panel Van" with a general insurer, their policy assumes the van is being used for carrying goods or commercial purposes. If you have an accident and the loss adjuster identifies half-fitted kitchen units or a lithium battery bank, they may refuse the claim on the grounds of "undeclared modifications." Specialist insurers, such as Adrian Flux, Brentacre, or Caravan Guard, offer specific policies that acknowledge the vehicle is a work-in-progress. You can read more about the final compliance requirements in our conversion compliance guide.

    Agreed Value: Protecting Your "Sweat Equity"

    The most important feature of a part-built policy is "Agreed Value." If you bought a base van for £15,000 and have spent £5,000 on a pop-top and insulation, a standard policy will only pay out the £15,000 market value of the van (minus depreciation). An agreed-value policy allows you to update the insurer as you hit milestones, ensuring you are covered for the total cost of the project at its current stage. Always keep every receipt and take dated photos of each stage of the build to satisfy the insurer's valuation department.

    The Timeline for Completion

    Insurers will typically grant you a set period—usually 90, 120, or 180 days—to finish the conversion. Once the build is complete, you must notify them to transition to a full campervan policy. In 2026, many insurers will require a professional Gas Safety certificate (Landlord's certificate) and an Electrical Installation Condition Report (EICR) before they will finalise the permanent cover. Use our Campervan Conversion Checker to ensure your build is on the right track for these standards.

    Build-Phase Insurance Checklist

    • Declare All Tools: Check if your policy covers the expensive tools kept in the van during the build. Many specialist policies require a separate "tools in transit" add-on.
    • Windows and Roof: Notify the insurer before you cut the metal for a pop-top or windows, as this significantly alters the vehicle's structural integrity and value.
    • Mileage Limits: If you are only driving to and from a workshop or specialist fitters, a low-mileage policy can reduce your premiums.
    • Security: Ensure any required Thatcham-approved trackers or alarms are active and registered during the build phase.
    • Contents Cover: Verify if raw materials (like expensive marine plywood or lithium batteries) are covered before they are permanently fixed to the vehicle.

    Planning Your Next Steps

    If you’re still in the planning phase, our base vehicle guide can help you choose a van with high conversion-resale potential. If the DIY route seems too complex, you can browse campervan models from professional converters like Vanworx or Kaktus Adventure Vans that already have full, compliant insurance history and DVLA reclassification where applicable. For those converting larger vehicles, ensure you use our Motorhome Weight Checker to stay within your licence's MTPLM limits. You can also research specific caravan models or motorhome models to understand the layouts that insurers prefer.

    Frequently Asked Questions

    Can I drive the van for work whilst converting it?

    Generally, no. Most part-built policies are for "Social, Domestic and Pleasure" use only. If you use the van for your daily trade whilst it is being converted, you need a specific dual-purpose policy that covers both commercial carriage of goods and the conversion risk.

    What if I go over the 180-day completion window?

    You must contact your insurer immediately. Most are happy to extend the window if you can prove progress (via photos), but failure to inform them could leave you without cover or result in a cancelled policy.

    Does the DVLA need to be notified during the build?

    The DVLA only needs to be notified once the vehicle meets their specific internal features criteria for a "motor caravan." However, your insurer must be notified of the intent to convert from day one to ensure your cover remains valid.

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